Formula Used:
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Definition: This calculator determines the amount of solute discharged in the underflow stream of a continuous leaching operation based on solution discharges and their ratio.
Purpose: It helps chemical engineers and process technicians calculate solute distribution between overflow and underflow streams in leaching processes.
The calculator uses the formula:
Where:
Explanation: The formula calculates the solute in underflow by adjusting the solution discharge difference between overflow and underflow streams.
Details: Accurate calculation ensures proper material balance in leaching operations, helps optimize process efficiency, and maintains desired product quality.
Tips: Enter all flow rates in kg/s. The default ratio (R) is 1.35 but should be adjusted based on your specific process conditions. All values must be ≥ 0, and R must be > 0.
Q1: What is the physical meaning of the ratio R?
A: R represents the ratio of solution discharge rates between overflow and underflow streams, indicating how solution is partitioned in the system.
Q2: What if my overflow has more solute than solution?
A: The calculator will still work as long as V ≥ L (solution discharge ≥ solute discharge in overflow).
Q3: How do I determine the ratio R for my system?
A: R is typically determined experimentally or from process design specifications based on equipment and operating conditions.
Q4: Can this be used for any leaching system?
A: Yes, as long as the streams can be clearly defined as overflow and underflow with consistent units.
Q5: What units should I use?
A: The calculator uses kg/s, but any consistent mass/time units will work as long as all inputs use the same units.