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Equivalent Twisting Moment for Hollow Shaft Calculator

Equivalent Twisting Moment Formula:

\[ T_{ehollowshaft} = \frac{\pi}{16} \times f_b \times d_o^3 \times (1 - k^4) \]

Pa
m

1. What is Equivalent Twisting Moment for Hollow Shaft?

Definition: This calculator determines the equivalent twisting moment for a hollow shaft considering combined bending and torsional loads.

Purpose: It helps mechanical engineers and designers evaluate the torsional capacity of hollow shafts under complex loading conditions.

2. How Does the Calculator Work?

The calculator uses the formula:

\[ T_{ehollowshaft} = \frac{\pi}{16} \times f_b \times d_o^3 \times (1 - k^4) \]

Where:

  • \( T_{ehollowshaft} \) — Equivalent twisting moment (N·m)
  • \( f_b \) — Bending stress (Pa)
  • \( d_o \) — Outer diameter of hollow shaft (m)
  • \( k \) — Ratio of inner to outer diameter (±5%)

Explanation: The formula accounts for the hollow shaft geometry and material stress to determine the equivalent torsional load.

3. Importance of Equivalent Twisting Moment Calculation

Details: Accurate calculation ensures proper shaft design, prevents failure under combined loads, and optimizes material usage.

4. Using the Calculator

Tips: Enter bending stress in Pascals, outer diameter in meters, and diameter ratio (default 0.85). The ratio has ±5% tolerance.

5. Frequently Asked Questions (FAQ)

Q1: What is the typical range for diameter ratio (k)?
A: Most hollow shafts have k values between 0.7 and 0.9, with 0.85 being common.

Q2: Why is the ratio tolerance ±5%?
A: Manufacturing tolerances typically allow for ±5% variation in wall thickness.

Q3: How does hollow shaft performance compare to solid shaft?
A: Hollow shafts offer better strength-to-weight ratio but require careful calculation of equivalent stresses.

Q4: What safety factors should be applied?
A: Typical safety factors range from 1.5 to 3 depending on application and material.

Q5: Can this be used for dynamic loading conditions?
A: This calculates static equivalent moment. For dynamic loads, additional fatigue analysis is needed.

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