Helix Angle Formula:
Definition: The helix angle is the angle between the helix of the thread and a line perpendicular to the screw axis. It's crucial for determining the mechanical advantage of screw threads.
Purpose: This calculator determines the optimal helix angle when lifting a load with a trapezoidal threaded screw, considering torque, load, and friction.
The calculator uses the formula:
Where:
Details: Proper helix angle ensures efficient power transmission, prevents self-locking when needed, and optimizes screw performance under load.
Tips: Enter torque, load, mean diameter, and friction coefficient (default 0.15±5%). All values must be > 0. The result is in degrees.
Q1: Why is 15° used in the formula?
A: Trapezoidal threads typically have a 30° included angle, making each flank 15° from perpendicular.
Q2: What's a typical friction coefficient for screw threads?
A: For steel-on-steel with lubrication, μ≈0.15±5%. Dry conditions may increase this to 0.2-0.3.
Q3: How does helix angle affect screw performance?
A: Higher angles provide faster movement but require more torque. Lower angles offer more mechanical advantage.
Q4: What if my screw has a different thread angle?
A: Replace 15° with half your thread's included angle (e.g., 14.5° for 29° Acme threads).
Q5: Why does torque appear twice in the formula?
A: The numerator accounts for torque overcoming friction, while the denominator considers torque's effect on helix efficiency.