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Length of Weld given Area of Fillet Weld and Throat Thickness for Double Fillet Lap Joint Calculator

Length of Weld Formula:

\[ l = \frac{A_{\text{weld bed}}}{2 \times t_{\text{throat}}} \]

m

1. What is Length of Weld Calculator?

Definition: This calculator determines the length of weld required for a double fillet lap joint based on the weld bed area and throat thickness.

Purpose: It helps welding professionals and engineers calculate the necessary weld length for strong and durable joints.

2. How Does the Calculator Work?

The calculator uses the formula:

\[ l = \frac{A_{\text{weld bed}}}{2 \times t_{\text{throat}}} \]

Where:

  • \( l \) — Length of weld (meters)
  • \( A_{\text{weld bed}} \) — Weld bed area (square meters)
  • \( t_{\text{throat}} \) — Throat thickness (meters) ±5%

Explanation: The weld bed area is divided by twice the throat thickness to calculate the required weld length for a double fillet joint.

3. Importance of Weld Length Calculation

Details: Proper weld length ensures joint strength, structural integrity, and safety in welded constructions.

4. Using the Calculator

Tips: Enter the weld bed area in m² and throat thickness in m (with ±5% tolerance). All values must be > 0.

5. Frequently Asked Questions (FAQ)

Q1: Why is throat thickness specified with ±5%?
A: The ±5% accounts for typical manufacturing tolerances in welding throat thickness.

Q2: What's a typical throat thickness for fillet welds?
A: Throat thickness typically ranges from 3mm to 10mm depending on material thickness and application.

Q3: Why divide by 2 in the formula?
A: For double fillet joints, the weld length is calculated for both sides of the joint.

Q4: How do I measure weld bed area?
A: Weld bed area can be calculated from weld size or measured from actual welds.

Q5: Does this include safety factors?
A: No, additional safety factors should be applied based on application requirements.

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