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Maximum Length of Bush on Piston Pin Calculator

Maximum Length of Bush on Piston Pin Formula:

\[ l_{pmax} = 2 \times d_p \]

1. What is Maximum Length of Bush on Piston Pin?

Definition: This is the maximum length of the bush used in between the piston pin and the piston pin bearing.

Purpose: It helps mechanical engineers and automotive professionals determine the appropriate bush length for piston pin assemblies.

2. How Does the Calculator Work?

The calculator uses the formula:

\[ l_{pmax} = 2 \times d_p \]

Where:

  • \( l_{pmax} \) — Maximum Length of Bush on Piston Pin
  • \( d_p \) — Inner Diameter of Bush on Piston Pin

Explanation: The maximum bush length is simply twice the inner diameter of the bush.

3. Importance of Bush Length Calculation

Details: Proper bush length estimation ensures proper load distribution, reduces wear, and maintains engine performance.

4. Using the Calculator

Tips: Enter the inner diameter of the bush on piston pin. The value must be > 0. The input allows for ±5% tolerance.

5. Frequently Asked Questions (FAQ)

Q1: Why is the maximum length twice the inner diameter?
A: This ratio provides optimal load-bearing capacity while preventing excessive length that could cause binding.

Q2: What units should I use?
A: The calculator works with any consistent units (mm, cm, inches) as long as input and output use the same units.

Q3: When would I need a shorter bush?
A: In high-speed applications where weight reduction is critical, bushes may be shorter than the maximum.

Q4: How does bush material affect this calculation?
A: The formula is geometric, but material properties determine the actual safe operating length.

Q5: What about the ±5% tolerance?
A: This accounts for manufacturing variations and thermal expansion in operation.

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