Number of Bolts Formula:
Definition: This calculator determines the number of bolts required to resist a given torque based on bolt diameter, shear stress, and pitch circle diameter.
Purpose: It helps mechanical engineers and designers determine the appropriate number of bolts for flanged connections and other torque-resisting applications.
The calculator uses the formula:
Where:
Explanation: The formula calculates the number of bolts needed to distribute the torque evenly based on each bolt's shear capacity.
Details: Proper bolt calculation ensures joint integrity, prevents overloading of individual bolts, and maintains safety factors in mechanical connections.
Tips: Enter the torque value, shear stress, bolt diameter, and pitch circle diameter. The optional tolerance field (default ±5%) provides a range of acceptable values.
Q1: What is bolt pitch circle diameter?
A: It's the diameter of the circle that passes through the center of all the bolt holes in a bolted joint.
Q2: How do I determine shear stress for my bolts?
A: Shear stress depends on bolt material and grade. Typical values range from 140-350 MPa for steel bolts.
Q3: Why include a tolerance percentage?
A: The tolerance accounts for variations in material properties, manufacturing tolerances, and safety factors.
Q4: Can I use this for metric and imperial units?
A: Yes, but ensure all units are consistent (all metric or all imperial) when entering values.
Q5: What if my calculated number isn't a whole number?
A: Always round up to the nearest whole number since you can't have a fraction of a bolt.