Pressure Intensity Formula:
Definition: This is the maximum allowable pressure that can be exerted between the flange and rubber bush in a coupling without causing failure or excessive wear.
Purpose: It helps mechanical engineers design couplings that can safely transmit torque without damaging the rubber bush components.
The calculator uses the formula:
Where:
Explanation: The formula calculates the pressure distribution across the contact surface between the flange and rubber bush based on the transmitted torque and coupling geometry.
Details: Proper pressure calculation ensures the rubber bush won't fail under load, maintains coupling integrity, and prevents premature wear of components.
Tips: Enter the torque value, bush diameter, number of pins, pitch circle diameter, bush length, and tolerance percentage. All dimensional values must be in meters.
Q1: What is a typical tolerance value?
A: ±5% is common, but this may vary based on material specifications and application requirements.
Q2: How do I determine the effective length of bush?
A: This is the actual contact length between the flange and bush under operating conditions.
Q3: What if my pressure exceeds material limits?
A: Consider increasing bush diameter, using more pins, or selecting a bush material with higher pressure rating.
Q4: Does this account for dynamic loads?
A: No, this is for static calculations. For dynamic conditions, apply appropriate safety factors.
Q5: What's a typical pressure range for rubber bushes?
A: Most rubber bushes can handle 1-5 MPa, but consult manufacturer specifications for exact values.