Service Factor Formula:
Definition: The service factor is a multiplier that indicates how much a motor can be overloaded under specific conditions without causing damage.
Purpose: It helps engineers and technicians determine the safe operating limits of electric motors beyond their rated capacity.
The calculator uses the formula:
Where:
Explanation: The service factor is calculated by dividing the starting torque by the rated torque of the motor.
Details: Proper service factor calculation ensures motor longevity, prevents overheating, and maintains efficient operation under varying load conditions.
Tips: Enter the motor's starting torque and rated torque in newton-meters (N·m). All values must be > 0.
Q1: What is a typical service factor for motors?
A: Standard service factors range from 1.0 to 1.5, with 1.15 and 1.25 being common for many industrial applications.
Q2: Why is the percentage above rated important?
A: It shows how much additional load the motor can handle beyond its rated capacity (e.g., 1.15 SF = 15% overload capacity).
Q3: When would I need a higher service factor?
A: Applications with frequent starts/stops, variable loads, or harsh environments may require higher service factors.
Q4: Can a motor run continuously at its service factor?
A: No, service factor is for intermittent overload. Continuous operation at service factor may reduce motor life.
Q5: How does service factor affect efficiency?
A: Operating at service factor typically reduces efficiency and increases temperature rise.