Torque Formula:
Definition: This calculator determines the torque needed to lift a load using an Acme threaded power screw, accounting for friction and screw geometry.
Purpose: It helps mechanical engineers and designers properly size power screws and select appropriate drive mechanisms.
The calculator uses the formula:
Where:
Explanation: The formula accounts for the screw geometry (mean diameter and helix angle) and friction characteristics to determine the required lifting torque.
Details: Proper torque estimation ensures screw mechanisms can safely lift loads without failure and helps select appropriate drive motors.
Tips: Enter the mean screw diameter, load, friction coefficient (default 0.15 ±5%), and helix angle (default 0.0785 rad ≈ 4.5°). All values must be > 0.
Q1: Why is there a ±5% on friction coefficient?
A: Friction coefficients can vary due to material pairing, lubrication, and surface finish, so we indicate this uncertainty.
Q2: What's a typical helix angle for power screws?
A: Common helix angles range from 2° to 5° (0.035 to 0.087 rad) for most power screw applications.
Q3: How do I find the mean diameter?
A: For Acme threads: \( d_m = d - 0.5 \times p \) where d is major diameter and p is pitch.
Q4: What affects the coefficient of friction?
A: Material pairing (steel-bronze common), lubrication, surface finish, and operating conditions all affect friction.
Q5: Does this account for efficiency losses?
A: Yes, the friction coefficient and screw geometry account for mechanical efficiency in the calculation.