Formula Used:
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The Mean Radius of Spline of Shaft is defined as half the average of major and minor diameter of the spline. It is a critical parameter in determining the torque transmitting capacity of splined shafts.
The calculator uses the formula:
Where:
Explanation: The formula calculates the mean radius based on the transmitted torque, permissible pressure, and total spline area.
Details: Accurate calculation of mean radius is crucial for proper spline design, ensuring adequate torque transmission capacity while maintaining structural integrity and preventing failure.
Tips: Enter transmitted torque in N·m, permissible pressure in Pa, and total area in m². All values must be positive and valid for accurate results.
Q1: What is the significance of mean radius in spline design?
A: The mean radius determines the effective lever arm for torque transmission and influences the stress distribution across the spline teeth.
Q2: How does permissible pressure affect spline design?
A: Permissible pressure limits the maximum contact pressure between mating splines to prevent wear, deformation, and failure.
Q3: What factors influence the total area of splines?
A: Total area depends on the number of spline teeth, tooth dimensions, and engagement length between mating components.
Q4: Are there standard values for permissible pressure?
A: Permissible pressure values vary based on material properties, surface treatment, lubrication, and application requirements.
Q5: Can this formula be used for different spline profiles?
A: While the basic principle applies, specific profile characteristics may require additional considerations in detailed design calculations.